Surf Bort Repair Thread

Discussion in 'All Discussions' started by DawnPatrol321, Jul 13, 2016.

  1. LBCrew

    LBCrew Well-Known Member

    Aug 12, 2009
    Nice work, brother...
     
  2. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012

  3. Kanman

    Kanman Well-Known Member

    732
    May 5, 2014
    Looks solid dude. Were you working with poly or epoxy?
     
  4. Kanman

    Kanman Well-Known Member

    732
    May 5, 2014
    Disregard just saw you were using epoxy. I gotta try some of that megs stuff.
     
  5. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Yeah it's Epoxy, I always use the Ultra Clear Ding All Repair kit.
     
  6. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    She rides like it never happened, so glad I finished it in time for yesterday's session!
     
  7. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Started my next project. I'm going to a repair lots of dings and delams on my 6'10" WRV FunFish. I'll post a pic later. It has more damage than I recall, but it gives me something to do, and I'm beginning to enjoy the work, which is calming to me. Is that weird?
     
    jaklsurfs likes this.
  8. LBCrew

    LBCrew Well-Known Member

    Aug 12, 2009
    Uh oh... here he goes.

    Brother... you're just beginning to get the bug. Next thing you know your garage will be full of foam dust, and all your sneakers will be encrusted by a Jimi Hendrix acid swirl of soul drippings.
     
  9. headhigh

    headhigh Well-Known Member

    Jul 17, 2009
    Not weird at all my friend. For me, what started as a necessity when I was poor(er) has become a rewarding hobby.

    I'm going to post a few pics of some of my other projects. Lets keep this thread alive!
     
  10. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Lol Yeah dude, it's getting more enjoyable the better I get. It's addicting once I put the sand paper in motion.
    Right on dude, looking forward to the pics.
     
  11. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Here's what has been nicknamed "The Blue Bomber". The deck isn't in too bad of shape other than little dents all over.

    This bort is a poly hand shaped by Mike Daniel. Very fragile compared to the Coils. I've had this one for about 12 years I think? The bottom is in terrible shape, I did a couple ding repairs very sloppy about 10 years ago using a poly Ding All repair kit. I used way too much cloth, didn't sand it properly, and now that i'm getting the hang of this i'm going to clean it up along with the various little holes I have already sanded up for repair.

    I think what happened is it was sitting in sand and someone sat or stood on it and the shells punctured it. There are some soft delam spots that I will probably have to cut open and fill with Q-Cell resin and then close it back up and put a layer of cloth over and sand down. Or something like that lol.

    Also there is is cracking along the swallow tail so I'll be wrapping those rails with cloth most likely, make sure it's completely water tight and get her back out there. I'm not going for perfection as it's an old bort and will be using epoxy on a poly bort after using poly the 1st time and hated it.

    BlueBomber1.jpg BlueBomber2.jpg
     
  12. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    1st coat on all the little puncture wounds is about dry, there was 8 of em I believe, and then I also tried cleaning up the two disastrous repairs from 10 years ago by sanding down and putting an epoxy hot coat over the initial poly repair. Should be completely dry this afternoon and ready for sanding. Still got lots of work to do.

    1stCoatHotCoat.jpg
     
  13. LBCrew

    LBCrew Well-Known Member

    Aug 12, 2009
  14. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Making progress...
     

    Attached Files:

    Last edited: Mar 6, 2017
  15. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Next step is to fix this swallow tail.

    SwallowTailRepair.jpg SwallowTailRepair2.jpg
     
  16. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    I used epoxy Suncure to fill the hole, dried in 5-10 minutes, then I sanded down some to prep for wrapping the rails on the tail with cloth and a coat of resin. Maybe tonight or tomorrow.
    SwallowTailRepair3.jpg
     
  17. LBCrew

    LBCrew Well-Known Member

    Aug 12, 2009
    One you wrap the rail with cloth, and you go to do your hotcoat, you know how to get that hard edge back? Create a lip of tape that leaves a bead of resin around the edge that you can shape with a block.
     
  18. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    I'll see what I can do, I think I know what you mean. Thanks!
     
  19. headhigh

    headhigh Well-Known Member

    Jul 17, 2009
    Here's a little further explanation. I copied this from Greenlight Surf Supply website:

    (after you have hotcoated the top, and you are taping the tail for your bottom hotcoat) ...taper your tape up toward the tail, and actually have the top of the tape a few millimeters above the level of the tail area. This will act as the dam to catch and collect resin in this critical area. Finally, make sure your board is as level as possible to promote an evenly distributed flow of the resin when it settles on your board.

    https://greenlightsurfsupply.com/pages/greenlight-surfboard-building-guide-page-3

    To access that page you need to register on their website.
     
  20. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Awesome man, I appreciate it. This will be a little tricky but I think I can make it happen.