Surf Bort Repair Thread

Discussion in 'All Discussions' started by DawnPatrol321, Jul 13, 2016.

  1. LBCrew

    LBCrew Well-Known Member

    Aug 12, 2009
    Clarification on two points:

    If the tape edge is 'a few millimeters' above the level of the lam, you'll have a lot of sanding to do. my recommendation is to have the edge no more than 1mm above the level of the lam with epoxy. Epoxy will form a large meniscus at the tape edge, and leave you plenty of material to work with.

    Level the repair area, not the bort. Usually, I put something on the rack under the tail that's about 3" thick to bring the tail up to level.
     
  2. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Cool, taking mental notes. If I F it up, I can always sand down and try again right?
     

  3. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    I cut up 4 pieces of cloth and taped them down so that they were firmly wrapping the tail covering the damaged areas and then laid down the 1st coat of resin. It will dry over night and will sand in the afternoon.
     
  4. headhigh

    headhigh Well-Known Member

    Jul 17, 2009
    Good stuff. I trial and error-ed on a handful of borts before I got a tail dam right. Trying to put it into words is next to impossible.
     
  5. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Lotta sanding on this one, it takes finesse trying to rebuild and shape the tips of the swallow tail while trying to stick with the contour of the rails and deck / bottom. Lotta ins, lotta outs. About 30% of the sanding is done, will do more this afternoon and this evening. Won't be ready for hot coat today...
     
  6. Mitchell

    Mitchell Well-Known Member

    Jan 5, 2009
    This reminded me of a repair i did a few years ago that was fun, and i took pics. Both tips of a Christenson fish tore up bad. So badly mangled it was easier to just cut the tips off and rebuild them with foam scraps:

    [​IMG]

    [​IMG]

    [​IMG]

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    Hoat coated, painted, new leach cup installed.

    [​IMG]
     
  7. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    F'ing bad ass! Good work dude :cool:
     
  8. LBCrew

    LBCrew Well-Known Member

    Aug 12, 2009
    Hecks ya. Kinda like how I do wood tail blocks.

    What happened to your left big toe, dude? Gnarly.
     
  9. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Hot coat was done over the weekend and I have begun sanding but still got lots of work to do till it's finished. I'll try and get it done today / tomorrow. It's been a fun but tedious process this one.
     
  10. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Just finished the tail repairs and polished it up. Pics tomorrow.
     
  11. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    The Blue Bomber is finished (for now). I finished it off by adding a traction pad. She's water tight and ready for action.

    BlueBomberRestored2.jpg BlueBomberRestored.jpg
     
    Last edited: Mar 14, 2017
  12. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Swallow Tail Repairs...

    SwallowTail1.jpg SwallowTail3.jpg SwallowTail4.jpg
     
    Last edited: Mar 14, 2017
  13. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Had trouble getting all the pics to post correctly. Looks like I fixed it.
     
  14. LBCrew

    LBCrew Well-Known Member

    Aug 12, 2009
    Invalid attachment... whatever that means.
     
  15. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    WTF is wrong with this site today? lol I'll see if I can get it fixed. It was fine a second ago.
     
  16. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    How about now LBCrew? I took out the before pics. I think that may have been the issue.
     
  17. LBCrew

    LBCrew Well-Known Member

    Aug 12, 2009
  18. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    ^^^ Before pics...
     
  19. Barry Cuda

    Barry Cuda Guest

    Probably due to fl.surfdog posting huge quantities of scantily clads, taking up all the digital room with big bazookas.....
     
  20. DawnPatrol321

    DawnPatrol321 Well-Known Member

    Mar 6, 2012
    Thanks! I think working around this glitchy website to get the pics to post correctly was harder than the actual boart repair. :rolleyes:

    Hmmm, you may be onto something lol